FerSpec Urea V2
in/on-line process analyzer
The Sprana's FerSpec Urea is a spectroscopic process analyzer for the real time quantitative analysis and monitoring of Urea (Carbamide) product stream in the production. The analyzer measures all main components of Urea, namely, nitrogen, biuret and water. At the same time, it can also measure the concentrations of various additives. Moreover, the FerSpec Urea can detect oil or other contaminants in the stream, which could indicate some process faults or deviations from normal operation.
It is an effective process analytical solution/technology (PAT) for monitoring and control of Urea production process, giving fast analysis (measurement frequency < 1 s), full Urea composition, high measurement accuracy and basically no operational and maintenance costs.
The accuracy of quantification of various chemical components in Urea is better than 0,2 % wt.
An important advantage of the NIR analyzers as a PAT is that the fiber optic probes (i.e. fiber optic probing technologies) can be used efficiently in this wavelength range, due to low light losses in the fiber optic cables, enabling analysis of multiple process points with one instrument by simply connecting/using additional fiber optic probes.
The Sprana's FerSpec Urea process analyzer can fully replace the routine off-line analysis of Urea samples carried out in the laboratory for the product quality (production process) control often by conventional wet chemistry methods that are time consuming and costly (require qualified staff plus chemicals and consumables). It will allow to achieve a better control of Urea production process and assure the product quality. All Sprana products go with free calibration services and support for 12 months.
Sprana FerSpec Urea main advantages:
• Simultaneous quantitative analysis of multiple components
• Accuracy better than 0.2 % wt.
• Measurement frequency < 1 s
• Real time in/on-line analysis
• User friendly interface adapted for simple and quick use in process environment (suitable for operators)
• Detection of oil or other contaminants in the Urea stream, which could indicate some process faults or deviations from normal operation
• Analysis of multiple process points (e.g. the upcoming stream of Ammonia water) by means of additional fiber optic probes
Measured chemical components
The Sprana's FerSpec Urea is an in/on-line NIR process analyzer designed specifically for quantitative analysis of Urea (carbamide). It can measure:
• Concentration of total Nitrogen;
• Concentration of Biuret;
• Concentration of water;
The FerSpec Urea is an effective process analytical solution/technology for monitoring and control of Urea production process, giving fast analysis (measurement frequency < 1 s), full Urea composition, high measurement accuracy and basically no operational and maintenance costs.
User friendly interface is adapted for simple and quick use in process environment making it convenient for operators. The Sprana’s FerSpec Urea is an ideal process analyzer for the Urea production industry for process/product monitoring and control.
With this analyzer, it is also possible to monitor the presence or absence of oil or other contaminants in the Urea stream which could indicate some process faults, or the concentration of some added stabilizer or corrosion inhibitor.
The upcoming stream of Ammonia water can be analysed by mean of additional fiber optic probe. Additional probe measures concentration of Ammonia and detects oil and other contaminants.
The accuracy of FerSpec Urea for Urea (Carbamide):
Nitrogen up to 0,2 % wt. | Biuret up to 0,2 % wt. | Water up to 0,2 % wt.
The analyzer is equipped with specialized software for maximum utility. It can be integrated in any process control environment, using a wide range of standard communication interfaces and protocols, including:
• RS 232
Consumable components are easily exchangeable. The instrument can be serviced quickly with no or minimal disruption of the production process.
Calibration and support
Sprana has scientists and engineers who have an in-depth knowledge of the instrumentation and the application. The Sprana's FerSpec Urea process analyzer goes with free instrument calibration services and support for 12 months.
The analyzer comes with all necessary software packages. The output of the results (concentration curves and etc.) is fully customisable. The concentrations can also be monitored real time directly from the customer’s existing process visualization and control software (N.B. subject to the software specifics and existing integration possibilities).
For more information please contact:dr. R. SteponaviciusPhone: +370 685 30 552